QUALITY FRAMEWORK

Turning intelligence into
FDA-aligned process control

External FDA signals tell you where risk is. These three tools show whether your process is in control — the evidence FDA expects to see.

Illustrative educational tools. These examples are not a validated regulatory decision system.

1 · FMEA — risk prioritization

Rank failure modes by Severity × Occurrence × Detection. Use FDA 483 trends to inform Occurrence and Detection scores.

RPN = S × O × D

Enter integers from 1 through 10.

RPN = 160

2 · Control charts — stay in control

Monitor critical quality attributes and process parameters; investigate points beyond control limits or non-random trends.

Illustrative control chart
Illustrative observed values and control limitsTwelve reconstructed sample observations. Center line CL is 100, upper control limit UCL is 112, lower control limit LCL is 88. The final observation, 116, is beyond UCL. Values are illustrative, not source measurements. The data table follows.UCL 112CL 100LCL 88

Observation 12: 116 — beyond UCL.

Reconstructed illustrative data. Control limits describe process behavior; USL and LSL describe specifications. This example does not implement every statistical process-control detection rule.

View illustrative chart data
Illustrative observations · UCL 112 · CL 100 · LCL 88
ObservationValue
196
2100
397
4101
596
699
797
8103
9100
10103
11108
12116 · Beyond UCL

3 · Process capability — Cp & Cpk

Show the process can consistently meet specifications, not just that it is stable.

Cp = (USL − LSL) / (6σ)

Cpk = min(USL − μ, μ − LSL) / (3σ)

Cp & Cpk

Enter finite numbers. USL must exceed LSL; standard deviation must be greater than zero.

Cp ≈ 1.52
Cpk ≈ 1.27

Interactive demo

Explore a sample investigation

All records and data in this walkthrough are fictional.

Illustrative sample data · Changes last only while this preview is open. No information is collected, sent, or saved.